It’s a simple fact, mining execs know all too well… 

Every hour a haul truck is offline, money is lost.  

So, with over 6,000 haul trucks operating across local mine sites, being inspected around every 4000 hours, with each one costing upward of $1 million to replace —there’s no room for guesswork when it comes to tray condition. 

Which begs the question: Why are most mining companies still inspecting the old way? Manual ultrasonic testing (UT), scaffolding, working at height, and slow turnaround times take critical assets out of production.  

Perhaps it’s because a viable alternative hasn’t been found.  

Understandable – as a multi-million-dollar company with hundreds of thousands of employees and millions of stakeholders, you need a sure thing. That perfect solution.  

 

Nexxis has two.  

 

Two Robots, Zero Risk. 

We’ve engineered two powerful robotic systems—Magneto with Argus LiDAR and Snowcat-E—that take workers out of harm’s way and get your trucks back in service faster with more reliable data than ever. 

 

 

Magneto + Argus LiDAR 

• Climbs across steep or worn steel tray surfaces using magnetic feet. 

• Uses LiDAR for 360° tray mapping, navigation, and obstacle detection. 

• Ideal for complex geometries, corners, and high-wear zones. 

• Keeps all personnel safely on the ground. 

 

 

 

Snowcat-E 

• A low-profile, tracked robot equipped with an ultrasonic probe and a 360-degree high-definition camera.  

• Captures consistent UT thickness readings in real time. 

• Quick to deploy across large, open tray surfaces. 

• Designed for fast, repeatable, high-quality inspections. 

 

 

Why Mining Companies Are Switching to Nexxis 

Mining operations using Nexxis robotic inspections are experiencing clear advantages: 

• No Working at Height: Complete inspections without sending personnel into the tray. 

• Faster Turnaround: Reduce whole-task duration by combining inspections with scheduled servicing. 

• Increased Uptime: Get trucks back in rotation faster, directly contributing to increased revenue. 

• Accurate, Trackable Data: Automated UT readings deliver consistent, reliable measurements compared to manual testing. 

• Tailored Solutions: Use Snowcat-E for speed, Magneto with Argus for detailed mapping, or both together for full coverage. 

 

 

What This Means for You 

• You don’t need scaffolding. 

• You don’t need to send people into confined, dangerous spaces. 

• You don’t need to slow down your fleet to maintain your assets. 

 

 

Ready to Ditch the Ladder? We’ll show you how.  

The future of truck bed inspection is here. Magneto with Argus and Snowcat-E are helping some of the world’s largest mining operators reduce risk, boost fleet availability, and maximise revenue. 

And because we’re a solutions driven company, we believe in providing smoother operations for all. So, if you’re interested in seeing any of our crawlers in action, we’ll come to you. 

 

 

BOOK A DEMO

Or give us a call – our application team is more than happy to help – any time, any day.