Breeze Through Wind Turbine Inspections with Nexxis Robotics
As renewable energy continues to grow, wind farms and turbine power are becoming an increasingly efficient alternative for energy production. However, when it comes to maintenance…
inspections are anything but a breeze.
Traditional methods require workers to scale 300-foot towers or navigate confined spaces, exposing them to significant risks. These inspections are also time-consuming and costly, demanding multiple personnel and extensive preparation.
That’s why Nexxis set out to change the game, offering smarter, safer alternatives with our cutting-edge OEM Robotics.
The Problems with Traditional Inspections
Manual wind turbine inspections are labour-intensive and hazardous. Workers face risks from extreme heights, confined spaces, and unpredictable weather conditions. A single inspection can take up to six hours, not including setup time, and the need for biannual checks results in high cumulative costs.
Nexxis’ Robotic Solutions
At Nexxis, we’ve developed a range of robotic inspection tools that eliminate the need for human entry while delivering superior imaging and data analysis on wind turbines.
Snowcat
Snowcat is a remote visual inspection (RVI) system designed for confined space assessments. Fair to say, the inside of a turbine blade is no match for its high resolution, 10x optical zoom, and flexible lighting system. Capable of capturing incredibly detailed images (example shown at 131 feet). 
Zenith: Vertical Tower Inspections
The Zenith platform is perfect for remote inspections of wind turbine towers. It features a 500-foot reach, 4K imaging, and automated inspection programming. With wireless operation and high-powered LED lighting, Zenith eliminates the need for dangerous rope-access inspections.
Ultrasonic Testing (UT) and Laser Scanning
Nexxis also provides UT probe systems for composite material assessments, enabling non-destructive testing (NDT) of turbine structures. Laser scanning technology further enhances defect detection, identifying cracks and micro-pitting with high precision. Easily used manually or mounted to a number of Nexxis crawlers.
A Safer, Smarter Future for Wind Energy
Nexxis’ robotic solutions improve safety, reduce downtime, and lower operational costs. By removing the need for manual inspections, wind farm operators can ensure more efficient and reliable maintenance. At Nexxis, we’re leading the way forward with advanced imaging, automated scanning, and real-time data analysis.
Got a similar problem that needs solving?
At Nexxis, we take pride in solving the world’s most complex NDT and RVI challenges with both off-the-shelf and modular OEM solutions.
Backed by our innovative prototyping workshop, SixDe, we’re well equipped to tackle any problem. Get in touch today to find out how we can help.
Liam Hanna has more than 15 years in the industrial technology sector, holding senior positions within Product Management, Sales, Marketing and Business Development.
Starting his career in as a Product and Application Specialist for Remote Visual Inspection within the EMEA, Liam learned very quickly that a dynamic approach is required in order to provide customers with the best possible solution.
This quickly expanded to include Senior Marketing responsibilities of the entire Scientific Solutions portfolio for the Maintenance Market including Non-Destructive Testing, Analytical Instrumentation and Microscopy Equipment.
With a strong customer focus, Liam has spent many years and continues to travel Globally. Working closely with stakeholders, namely global organisations, distributors and end users for support or acquisition, learning from them to help develop market driven products for the future.
Liam joins Nexxis where he will continue to use his experience to help customers in all industry segments, championing Nexxis’ approach to reinventing the way people, machines and businesses work together, Globally.
